The Challenge

A leading UK high-street retailer had secured seasonal shelf space but needed a full private-label plush line — original design, fabric sourcing, safety documentation and retail-ready packaging — produced and delivered within a hard 9-week window before their seasonal campaign launch.

Our Approach

• We formed a dedicated project team and ran parallel tracks for design, sampling and certification so no step blocked another.

• Custom characters, eco-friendly fibre fill and shelf-ready window boxes were developed entirely in-house.

• We pre-tested every batch in our QC lab against EN71 and UKCA requirements before the first shipment.

The Result

All 40,000 units across 4 SKUs were delivered on time with a 100% pass rate on the retailer's quality checks. The line sold through at target margin and earned a repeat order for the following season.